Tel: +44 (0)1530 831191Fax: +44(0)1530 815402Email: info@ajsw.co.uk
HOMEABOUT USSERVICESCONTACT US
Slideshow Image 1 Slideshow Image 2 Slideshow Image 3 Slideshow Image 4 Slideshow Image 5

Wear Resistant Plate

Hardness up to 62 Rockwell


A J Specialist Welding Wear Plate is a highly resistant long life wear plate which has proved extremely successful in reducing maintenance costs and component replacements.

A J Specialist Welding Wear Plate can be supplied in standard strip and plates or manufactured to your individual requirements with holes etc. AJS Wear Plate can be supplied in standard plate sizes 3000mm x 1500mm in thickness or to suit your specific requirements.

A J Specialist Welding Wear Plate consists of a plate of plain carbon steel which has been clad at our Coalville works with a high chrome carbide deposit. The bonding between the base material and cladding is a true mechanical bond and therefore separation at the interface is virtually impossible. The abrasion resistance of A J Specialist Welding Wear Plate obviously varies with different applications but life increases of 4 to 40 times can normally be expected. We have in house facilities to roll and press A J Specialist Welding Wear Plate to customers requirements. Computer controlled Plasma cutting equipment enables A J Specialist Welding to produce profiles to customers needs in singles or multiples. We can also record details for analysis to anticipate your future requirements.

Hard  facing machine

AJS Wear Plate in production.

Applications

Conveyor chutes
Bunker liners
Screen liners
Grizzly bars
Vibro feeder trays
Rotor dryer plates

Mixer, arms, tips

Fan blades
Main frame liners
Screen decks
Wear plates
Bucket protection
Dump truck bodies
Screen clamping

Ballast regulator
Brush box and ploughs
Raw mill and classifier liner plate
Wall scrapers
Concrete mixer liners


Due to the extreme hardness of the Chrome Carbide there are numerous surface stress relieving cracks on every square foot of the A J Specialist Welding Wear Plate. These are both necessary and desirable.


Vertical shaft
impactor wear plate
vertical shaft impactor wear plate


Wear plate production


Performance

  • Up to 40 times the life of Mild Steel.
  • Up to 15 times the life of
    Manganese Steel.
  • Withstands impact and deformations
    (can be rolled to 10" radius).
  • Easily welded, or bolted on to
    chute work etc.

Advantages

  • Maintenance free operation.
  • Aid to planned maintenance.
  • Can save thousands of pounds in maintenance costs and lost production per year. (examples available on request)
  • Expensive components are clad (e.g. crusher spiders, grizzly bars, screen impact plates, fan impellers, excavator buckets, etc) to prolong component life indefinitely.
  • Easily cut using Air Arc, Plasma Arc or Gouging Rods.
  • Immediately available in standard strips and plates for general purpose maintenance.
  • Supplied to your exact size requirements with holes to suit your existing system.

Wear Plate

Rolled concrete mixer liners ready to be fitted with countersunk inserts correctly positioned.



| © A J Specialist Welding Limited 2012 | Sitemap | Website by Birdhouse Design Limited |